BBQ Smoked Chilli Rustic Stuffed Beef Burgers

In Recipes by Greg

A smoky twist on a BBQ classic. Juicy beef burgers stuffed with melting centre of Smoked Chilli Rustic for a smoky, spicy kick.
We’ve taken the humble burger up a notch with the bold flavour of our Smoked Chilli Rustic. Infused with Ancho, Chipotle and numex mix flakes from South Devon Chilli Farm, this cheese adds a subtle heat and deep savoury note that pairs beautifully with flame-grilled beef. It’s BBQ indulgence with a grown-up kick — simple, satisfying, and seriously good. You can also try adding a variety of chutneys to the mix.
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Prep Time 25 minutes
Cook Time 15 minutes
Total Time 40 minutes
Servings 4 people

Ingredients
  

For the Patties:

  • 500 g beef mince ideally 15–20% fat
  • 1 small onion finely grated or chopped
  • 1 tsp dijon mustard
  • salt & pepper
  • 1 egg optional, helps bind
  • splash of Worcestershire sauce optional, adds a bit of kick.

For Stuffed Option:

  • 150 g Smoked Chilli Rustic grated or thinly sliced

For Assembly:

  • 4 brioche buns
  • lettuce leaves
  • tomato thiny sliced
  • red onion thiny sliced

Optional Sauces:

  • Sharpham Smokey Red Pepper Relish,
  • Sharpham Caramelised Red Onion, Rosemary and Thyme Marmalade
  • Scotch Bonnet Chilli Jam.

Instructions
 

Make the Beef Patty Mix:

  • In a large bowl, combine beef, onion, mustard, seasoning, and egg if using. Mix gently — avoid overworking to keep the burgers tender.
  • Shape the Patties:
  • Divide the mix into 4 equal parts.

Stuffed Option:

  • o Flatten each portion into two thin discs.
  • o Place some grated/sliced Smoked Chilli Rustic in the centre of one, cover with the second disc, and seal the edges well.
  • o Chill for 10–15 minutes before cooking to help them hold shape.

BBQ Grill the Burgers:

  • BBQ grill over medium-high heat for 4–5 minutes per side, depending on thickness. If not stuffed, add cheese slices in the last 2 minutes to melt on top. For extra cheesiness, you can add slices to the stuffed burgers.

Assembly and sauce options:

  • Toast the buns on the grill for 1 minute. Build burgers with salad, pickles, and any sauces you like — we love a smoky mayo, you can make this by adding a spoonful or our smoked red pepper relish to mayo and mix well or the teams favourite try the caramelized red onion, rosemary and thyme marmalade with this cheese. Or looking for a super chilli kick, add the Scorch Bonnet Chilli Jam
Keywords Sharpham Rustic, Smoked Chilli